Cable Car Industry

Web App

Machwerk

Simplify cable car maintenance with this innovative web application. Experience seamless automation and efficiency.

Checkups — Motor Tower condition ratings for 313 - Cable 2

The Platform

About the Web App

Machwerk is a web application we built for WakeSys to digitize cable car maintenance. The live Machwerk Service App is a login-walled platform where teams select a site, complete structured checkups, and document equipment condition instead of relying on paper records.

Our work replaced manual record-keeping and fragmented coordination with automated ticket creation and resubscription, urgent task management, and role-based access so administrators can manage technicians. The result is a structured web platform for preventive maintenance — not a marketing site or a mobile app.

THEME

Primary

#1876FF

Secondary

#0076FF

Background

#262626

TYPOGRAPHY

Montserrat

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Objectives

Project Goals

Digitize maintenance work

Move cable car maintenance off manual documentation and into a shared web application that technicians and administrators can use consistently.

Automate tickets and follow-up

Introduce automated ticket creation and resubscription so recurring and urgent maintenance work is tracked instead of getting lost in informal processes.

Give administrators control

Provide role-based access so administrators can manage technicians while keeping site data and workflows appropriately scoped.

Strengthen preventive maintenance

Support planned inspection and record-keeping so maintenance is proactive rather than only reacting after equipment problems appear.

Product Screens

Inside the platform

Key workflows from the web application, shown at desktop scale so the product interface stays readable.

site selection and sign-in for the Machwerk Service App

Login — site selection and sign-in for the Machwerk Service App

Motor Tower condition ratings for 313 - Cable 2

Checkups — Motor Tower condition ratings for 313 - Cable 2

photo capture and documentation during a checkup

Inspection task — photo capture and documentation during a checkup

Challenges

Project Challenges

  • No standardized procedures: Maintenance work lacked a shared, consistent process, which made it difficult to run inspections the same way across sites and teams.

  • Manual documentation: Records were kept by hand, slowing data use and making it harder to keep an accurate history of inspections and repairs.

  • Weak preventive maintenance: Without structured checkups and follow-up, preventive work was inadequate and issues were more likely to surface as downtime.

  • Limited visibility and coordination: Teams did not have a clear shared view of tasks, ownership, and site status, which made coordination across technicians and administrators harder.

  • Little automation: The operation had not integrated automation or modern tooling, so ticket handling, follow-up, and record-keeping stayed manual.

Process

Our Approach

  1. 01

    Process analysis

    We started by understanding how cable car maintenance was actually being done, including gaps in documentation, coordination, and preventive work.

  2. 02

    Redesign

    Maintenance workflows were redesigned around a web application: site-based access, structured checkups, and clearer roles for administrators and technicians.

  3. 03

    Automation

    Ticket creation, resubscription, and urgent task handling were automated so follow-up no longer depended on informal, manual tracking.

  4. 04

    Preventive maintenance practices

    The platform supports planned inspections and condition ratings so teams can act before equipment issues become downtime.

  5. 05

    Improved record keeping

    Inspection notes, ratings, and photo documentation replace paper records so maintenance history is structured and easier to use.

Highlights

Key Features

Site-based sign-in

Technicians choose a site, then sign in with email and password. The live Service App is authentication-gated rather than a public marketing website.

Role-based access

Administrators can manage technicians through role-based access, keeping maintenance work scoped to the right people and sites.

Automated tickets

The platform supports automated ticket creation and resubscription, plus urgent task management, so maintenance work is tracked through to follow-up.

Structured checkups

Checkup screens capture component condition with dated inspections and star ratings — for example Motor Tower items on a selected cable site.

Inspection photo documentation

Technicians can capture, retake, and attach inspection photos during a task, turning visual evidence into part of the maintenance record.

Outcomes

Results

01

Reduced downtime

The project’s documented impact includes reduced downtime by replacing slow, manual record-keeping with structured, automated maintenance workflows.

02

Lower operating cost

Operating and maintenance costs were reduced by cutting manual labor around documentation, coordination, and follow-up.

03

Better passenger safety

Stronger preventive maintenance and clearer inspection records support better passenger safety across the cable systems in use.

04

Stronger system performance

The work enhanced the overall performance of cable car systems in Germany by making maintenance data faster to use and less error-prone.

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